Ford Issues Recall for Over 270,000 Broncos and Mavericks Due to Power Issues

Extended summary

Published: 25.01.2025

Introduction

Ford Motor Company has announced a significant recall affecting over 270,000 of its Bronco and Maverick models due to a critical power issue that may lead to unexpected vehicle shutdowns or difficulties in starting the engines. This recall highlights ongoing concerns regarding vehicle safety and the integrity of components supplied by external manufacturers.

Details of the Recall

The recall specifically involves a total of 272,827 vehicles, including both the Ford Bronco and Ford Maverick models. The issue stems from a faulty 12-volt battery produced by Camel Battery, a manufacturer based in China. The National Highway Traffic Safety Administration (NHTSA) has identified internal manufacturing defects in these batteries, notably weld failures that can result in open circuits. Such failures can lead to a complete loss of power, which poses significant safety risks to drivers and passengers.

Manufacturing Timeline and Impact

The affected vehicles were manufactured between February 2021 and October 2023, the latter being the point at which Ford ceased using these specific batteries. According to Ford and the NHTSA, the defects are estimated to affect only about 1% of the vehicles equipped with the faulty batteries. Despite the seriousness of the issue, there have been no reported incidents of accidents, fires, or injuries linked to the power loss problem, which may provide some reassurance to affected vehicle owners.

Previous Issues and Ford's Response

This recall follows an earlier incident involving the 2021-2023 Ford Bronco Sport SUVs and the 2022-2023 Ford Maverick pickups, where similar power loss issues were reported. In those cases, drivers experienced a lack of power that also affected critical safety features, such as the ability to activate hazard lights. In response to these ongoing concerns, Ford has committed to enhancing its recall processes. This includes a pledge made in November to undergo a review of its decision-making related to recalls and to be monitored by an independent third party for three years following a government fine for previously inadequate recall responses.

Remedial Actions

To address the current power issue, Ford plans to implement software updates designed to improve the detection of battery-related problems. These updates will also provide drivers with warnings should a battery issue arise, thereby enhancing vehicle safety and reliability. The proactive steps taken by Ford are part of an effort to regain consumer trust and ensure compliance with safety regulations.

Conclusion

The recall of more than 270,000 Ford Broncos and Mavericks underscores the complexities of automotive manufacturing, particularly when relying on third-party suppliers for critical components. As Ford navigates these challenges, the company's commitment to improving its recall processes and enhancing vehicle safety through technological updates reflects a broader trend in the automotive industry towards greater accountability and responsiveness to safety concerns. This incident serves as a reminder of the importance of rigorous quality control measures and the need for manufacturers to remain vigilant in safeguarding consumer safety.

Source: ABC News

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