Progress Reported in Starliner Investigation by NASA Safety Panel

Extended summary

Published: 01.02.2025

Introduction

The Aerospace Safety Advisory Panel (ASAP) has reported that significant advancements are being made in the investigation of Boeing's CST-100 Starliner spacecraft following its Crew Flight Test (CFT) mission. Despite these strides, critical issues related to the spacecraft's thrusters remain unresolved. This report sheds light on the ongoing efforts by Boeing and NASA to address these technical challenges and the implications for future missions.

Progress in Investigation

During a public meeting held on January 30, Paul Hill, a member of the ASAP, provided updates on the investigation into the Starliner's CFT mission, which launched in June with NASA astronauts Butch Wilmore and Suni Williams. The spacecraft, however, returned uncrewed three months later due to concerns regarding its thruster performance. Hill noted that integrated teams from NASA and Boeing have made substantial progress in closing out various flight observations and addressing in-flight anomalies, although the specific issues resolved did not include the thruster problems.

Thruster Issues and Ongoing Challenges

Despite the progress reported, several thrusters on the Starliner shut down during its approach to the International Space Station (ISS), and there were also incidents of helium leaks within the propulsion system. Hill indicated that these propulsion system anomalies are expected to remain open as further test campaigns are conducted. Teams are currently investigating the root causes of these thruster malfunctions and are working on recommendations for future missions, while also considering the technical and organizational factors that may have contributed to the issues.

Safety Panel's Confidence

Hill expressed that the ASAP is satisfied with the actions taken by Boeing and NASA, stating that the information shared during the meeting instilled confidence in their focus on critical issues necessary for the safe operation of the Starliner. The details provided during this briefing were among the most comprehensive updates since the spacecraft's return, especially given the limited information released by both NASA and Boeing in the preceding months.

Future Flight Plans Uncertain

While the ASAP meeting delivered insights into the investigation, it did not clarify when Starliner might undertake its next flight. The timing and nature of the upcoming mission—whether it will be another test flight or a long-duration crew-rotation mission—will depend on the outcomes of the ongoing investigations and the overall path to system certification. NASA has previously indicated that there are potential opportunities for a Starliner flight in 2025, but no further updates have been provided regarding its integration into the station's mission schedule.

Financial Implications and Leadership Changes

Boeing has recently announced that it anticipates incurring another significant charge against its earnings in the fourth quarter of 2024 due to Starliner-related issues, which could amount to hundreds of millions of dollars. Additionally, Mark Nappi, who served as the Starliner program manager during the CFT mission, has transitioned to a senior program advisor role as part of his planned retirement from Boeing. During a recent conference, he highlighted the need to revisit the program's requirements to enhance cost and schedule efficiency.

Conclusion

The ongoing investigation into the Starliner spacecraft reflects both the challenges and progress being made by Boeing and NASA in the realm of commercial spaceflight. While significant advancements have been reported, particularly in addressing non-thruster-related issues, the unresolved thruster problems pose a substantial hurdle that must be overcome before future missions can be confidently scheduled. The financial implications for Boeing and the leadership transitions within the company underscore the complexities of managing such high-stakes aerospace programs. The developments surrounding Starliner will continue to be closely monitored as they may set precedents for future commercial space endeavors.

Source: SpaceNews

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